Hit the gym much.
Make lock hole bigger in metal door.
Mark the centerline of the existing hole on the edge of the door.
Maybe you just need to give it some more muscle.
You can buy fancy deburring tools to smooth sharp edges but before spending money on one try this trick.
After drilling a hole in metal it s a good idea to remove any sharp edges or burrs left behind.
Take a twist bit slightly larger in diameter than the hole you just drilled and gently hand twist it over the top of the hole.
To solve this problem.
Enlarging the lockset hole in a door can be difficult since there s nothing to guide the pilot bit.
The procedure to fill holes in a metal door is similar to repairing wood doors.
How to cut a hole for a door knob in a metal door.
Cut two pieces of scrap plywood several inches larger than the diameter of the hole.
Cut two scraps of 1 2 or thicker plywood making them several inches larger than the hole.
The centerline of the holes must be at the same height and they must be drilled at the precise 90 degree angle to the face of the material being drilled.
The keypad deadbolt requires a 2 1 8 inch hole.
Is it bi metal bit.
You will have to use a bonding.
I have a steel door in which i d like to replace the deadbolt lock with a newer keypad type lock.
As he s changing out doorknobs in an older home he discovers that the hol.
How to fill holes in a metal door.
Draw a center line on the plywood and mark setback of the hole from one edge of the.
Put a small saw inside the large one and put the smaller saw into the old hole when you start cutting the small one will just rotate and the bigger one will be cutting your door hole bigger.
I ve created a guide out of plywood as described in this thread and i have it lined up as best as i can.
If you want your door lockset to operate smoothly and not bind up when you turn the doorknob or try to lock it it s imperative the two holes you drill align perfectly in both directions.
The door is a bit older and the hole is 1 1 2 inches.
Lol seriously tho use multiple bits to do this.
My question is do i go all the way.
The difference is the type of filler that you use.
This is a common problem when drilling a larger hole in a door for a new deadbolt or lockset.